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A Definitive Guide to Choosing Flat Bottom Coffee Pouches

2025-05-08

Research Nester estimates the global coffee packaging market to be valued at approximately $1.15 billion in 2025, with projections reaching $2.17 billion by 2037.  In addition to maintaining freshness, efficient packaging enhances brand recognition on crowded shelves.  This guide will assist you in selecting the best flat bottom pouch for your coffee business by guiding you through the selection of materials, closures, designs, and suppliers.





1.What is Flat Bottom Pouch?


Flat bottom pouches, sometimes referred to as box-bottom or block-bottom bags, have a four-side seal, a box-shaped bottom, and the capacity to stand up straight.


Large printing surfaces and versatility make flat bottom pouches attractive for people that have a strong brand identification.  Roasters can interact with customers by personalizing them with various finishes, colors, and designs.


With their solid construction, flat front-facing side, and ample room for informational labels, they make great roaster advertisements on the shelf.  They are perfect for people who want their product to be unique amid many similar products.


2.Material of Custom Flat Bottom Coffee Pouch


Material
Pros
Cons
Foil Laminates
Excellent oxygen/moisture barrier
Higher cost, less eco-friendly
Plastic Films
Flexible, cost-effective
Moderate barrier without metalizer
Kraft Paper
Eco-friendly look, recyclable with lining
Shelf life ~6 months
Mono-PE
100% recyclable under CEFLEX standards
Barrier depends on film thickness


3.Size and Capacity



Common sizes include 30–50 g sample packets and 250 g, 500 g, and 1 kg for retail.



Custom Packaging Options: RJ PACK offers quick 48-hour sample and custom measurements with MOQs as low as 200 pieces.



4. Closure Mechanisms


-Zip locks are consumer-friendly, reusable, and resealable.

-Heat seals are economical and tamper-evident.

-One-way degassing valves are necessary for freshly roasted beans because they block oxygen and release CO2.



Choosing the right Closure mechanisms plays a crucial role in maintaining the quality and freshness of coffee beans, ultimately impacting the overall satisfaction of the consumer. It is important for coffee roasters to consider factors such as convenience, cost-effectiveness, and preservation when selecting the appropriate closure for their bag coffee packaging.


5.Design and Branding Opportunities



-Packaging techniques include foil stamping, spot UV, matte or gloss lamination, and clear windows.



To realize your coffee brand's vision, RJ PACK offers full-color digital printing . With our advanced equipment, we can bring your designs to life with vibrant colors and intricate details. Elevate your coffee packaging with our high-quality printing services.



6. Supplier Selection



When selecting a flat bottom pouch manufacturer , seek a partner who has the flexibility to offer thorough barrier-testing reports along with proven reliability, as seen by consistent on-time delivery and certifications like FDA, ISO 9001, and BRCGS.  Technical support and responsive service are equally crucial. Your flexbile packaging supplier should provide custom packaging design help, regulatory advice, and 24-hour customer support to handle any issues or queries that may come up.


At RJPACK, we take great satisfaction in fulfilling these high requirements by providing quick 48-hour sample proofs, clear testing records, and committed assistance at every packaging project step.



Coffee roasters can chose from a variety of eco-friendly materials, such as PLA, LDPE, rice paper, and kraft paper, for their flat bottom pouches at RJ PACK.  Flat bottom pouches are ideal for large orders because of their creative design, which allows them to contain a lot of coffee.





Additionally, we provide completely custom packaging so you can utilize the pouch's five sides.  A variety of materials and features, such as resealable zippers, transparent windows, and degassing valves, are available for choosing.



Get in touch with our TEAM here for additional details about flat bottom coffee pouches.












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